论文总字数：18236字

摘 要

：本次研究的课题是袋压成型复合管道件生产装置设计。主要的内容就是在复合管道件的内壁内衬复合材料，来提高管件的综合性能。在整个生产过程中，应用了许多材料以及物理方面的原理。每个材料都有各自的性能，每一个物理性能都需要计算。因此，整个生产流程离不开大量的计算说明。

Abstract

Subject of this study is the bag molding composite pipe parts production plant design. The main content is to lined composite materialsin in the inner wall of the composite pipe member to improve the overall performance of the tube member. Throughout the production process, the application of a number of materials and principles of physics. Each material has its own properties, physical properties are required for each calculation. Thus, the entire production process can not do without a lot of explanation of the calculation.

目录

摘要.......................................................................Ⅰ

Abstract...................................................................Ⅱ

1. 生产技术要求............................................................4

1.1题目................................................................4

1.2原始数据............................................................4

1.3工艺流程............................................................4

1. 计算中的参考数据........................................................6

2.1材料性能参数........................................................6

1. 预成型模具设计..........................................................9

3.1确定加工管材管径....................................................9

3.2选用橡胶软袋........................................................9

3.3确定PTFE成型压力...................................................9

3.4根据管径预成型内模尺寸..............................................9

3.5选择内腔模具的材料.................................................10

3.6选择管材的钢制法兰.................................................10

1. 液压系统设计..........................................................12

4.1液压缸材料设计.....................................................12

4.1.1液压缸缸体材料的选择.........................................12

4.1.2液压缸缸盖材料的选择.........................................12

4.2液压缸的参数计算...................................................12

4.2.1液压缸的设计步骤.............................................12

4.2.2液压缸的载荷.................................................12

4.2.3液压缸的工作压力.............................................13

4.2.4液压缸的内径D计算............................................13

4.2.5活塞杆部分的直径计算..........................................13

4.2.6活塞杆的速度..................................................13

4.2.7液压缸的流量计算..............................................13

4.2.8活塞杆在液压缸中的行程........................................15

4.2.9行程时间......................................................15

4.2.10活塞允许的最大行程...........................................15

4.2.11液压缸的功和功率.............................................15

4.2.12缸筒壁厚.....................................................16

4.2.13缸筒头部法兰厚度.............................................16

4.2.14缸筒法兰处连接的螺栓.........................................16

4.3活塞的设计选择 .....................................................17

4.3.1结构型式......................................................17

4.3.2活塞与活塞杆的连接............................................18

4.3.3活塞与密封....................................................18

4.4活塞杆的设计........................................................18

4.4.1结构..........................................................18

4.4.2活塞杆的直径计算..............................................19

4.4.3活塞杆的强度..................................................19

4.5活塞杆的导向套、密封件和防尘措施....................................20

4.5.1导向套结构....................................................20

4.5.2导向套材料....................................................20

4.5.3导向套的长度确定..............................................20

4.5.4导向套的加工要求..............................................22

4.6中隔圈..............................................................22

4.7排气阀..............................................................23

4.8设计液压控制系统....................................................23

4.8.1液压回路设计.................................................23

4.8.2回路型式确定.................................................24

4.8.3回路系统设计.................................................24

4.8.4系统结构图...................................................24

4.8.5系统原理图...................................................25

4.8.6工作原理.....................................................25

4.9选择水泵...........................................................25

4.10择油泵............................................................27

4.11确定油泵的电机....................................................28

4.12确定水泵的电机....................................................28

1. 工作台设计.............................................................29

5.1工作台总尺寸计算...................................................29

5.2工作台结构.........................................................29

5.3导轨设计...........................................................29

5.3.1导轨综述.....................................................29

5.3.2导轨基本尺寸.................................................30

5.3.3导轨结构.....................................................30

5.3.4导轨材料.....................................................30

5.4活塞夹紧挡板设计...................................................30

5.4.1综述.........................................................30

5.4.2挡板材料.....................................................30

5.4.3挡板结构.....................................................30

1. 结束语.................................................................33
2. 参考文献...............................................................34
3. 致词...................................................................36

一、生产技术要求

1.1.题目：袋压成型复合管道件生产装置设计

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